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【SMM Analysis】 EV Sales Are No Longer the Sole Anchor of Power Battery Demand
【SMM Analysis】 EV Sales Are No Longer the Sole Anchor of Power Battery Demand
In recent years, the most common and straightforward framework for assessing demand across the lithium battery value chain has been to anchor it to EV sales. The logic was simple: the more vehicles sold, the stronger the battery demand; conversely, a slowdown in vehicle sales would imply weaker battery demand. This relationship held true in the early stages of the industry, when EV penetration was rapidly increasing, product structures were relatively simple, and battery demand exhibited a strong linear correlation with vehicle sales. However, this linear relationship is now clearly weakening. Increasing evidence suggests that battery demand is no longer solely determined by vehicle sales , but is increasingly driven by multiple factors, including average battery capacity per vehicle, product mix, commercial vehicle electrification, and export dynamics. 1. The “Vehicle Sales = Battery Demand” Formula Is Breaking Down At its core, vehicle sales represent the number of units sold, while battery demand reflects total energy consumption, i.e., total installed battery capacity. These two metrics only move in tandem when the average battery capacity per vehicle remains stable. Once average battery size increases, or when the sales mix shifts across BEV vs. PHEV, passenger vs. commercial vehicles, the direct linkage between vehicle sales and battery demand begins to decouple. As a result, assessing battery demand today requires answering several additional questions beyond headline vehicle sales: What is the average battery capacity per vehicle? Which vehicle segments are driving incremental growth? Are export flows and regional differences amplifying demand volatility? In other words, the industry is transitioning from a “unit-driven” model to an “energy-driven” model . 2. Rising Battery Capacity per Vehicle: The Primary Driver The most direct reason for the decoupling is the continuous increase in battery capacity per vehicle. This trend is driven by three key factors. First, vehicle upsizing. Both in China and overseas, EV consumption is shifting from basic electrification to enhanced user experience. The rising share of SUVs, pickup trucks, larger sedans, and premium vehicles naturally drives higher battery capacity per vehicle. Larger vehicle size, longer range requirements, and higher performance expectations all translate into higher kWh configurations. Second, the range competition is not over. While the industry has moved beyond the most aggressive phase of “range-at-all-costs,” consumers still place strong emphasis on real-world range, low-temperature performance, highway efficiency, and charging convenience. Even amid intense price competition, automakers are reluctant to reduce battery capacity, as it remains a core determinant of product competitiveness. Third, the growth of premium BEVs and heavy-duty applications. Although EV sales growth is expected to moderate going forward, battery demand is still projected to grow at a faster pace, with increasing battery capacity per vehicle being a key contributor. This reflects a critical shift: vehicles may not be selling faster, but each vehicle is consuming more battery capacity. Therefore, relying solely on slowing vehicle sales growth to infer weaker battery demand may significantly underestimate the offsetting effect from rising battery capacity per vehicle. 3. Product Mix Matters More Than Total Sales Volume Beyond battery capacity, changes in product mix are also reshaping battery demand. For instance, selling one million EVs with a higher BEV share will result in stronger battery demand than the same volume with a higher PHEV share, due to differences in battery size. In other words, shifts between different powertrain technologies directly impact overall battery intensity. Globally, this structural divergence is becoming more pronounced. In Europe, policy adjustments have led to a temporary rebound in PHEVs, which dilutes average battery capacity per vehicle. In contrast, China continues to maintain a high share of BEVs and higher-capacity vehicles, supporting stronger battery demand intensity. Thus, evaluating battery demand today requires understanding not just how many vehicles are sold, but what types of vehicles are driving the growth . 4. Commercial Vehicle Electrification: The Most Undervalued Growth Driver If rising battery capacity per vehicle represents the first layer of demand restructuring, then the electrification of commercial vehicles represents the second—and arguably the most underestimated—layer. Passenger EVs typically carry battery packs in the range of tens of kWh, whereas electric heavy-duty trucks, construction vehicles, and specialty vehicles often require 300–600 kWh or more. This means that a single electric truck can generate battery demand equivalent to multiple passenger EVs . Even with a smaller sales base, incremental penetration in commercial vehicles can significantly amplify overall battery demand. Rising oil prices further accelerate this trend by improving the total cost of ownership (TCO) of electric commercial vehicles, particularly in high-utilization, heavy-load, and fixed-route applications. In such scenarios, electrification becomes economically compelling much faster. As a result, while commercial vehicles are not the largest segment by volume, they are likely to become one of the most powerful “energy leverage” drivers of battery demand in the near term. 5. Exports, Inventory Cycles, and Production Scheduling Are Increasing the Mismatch In addition to end-market dynamics, midstream factors such as exports, inventory cycles, and production scheduling are further widening the gap between vehicle sales and battery demand. On one hand, changes in export policies, overseas customer stocking behavior, and shifts in trade flows can either front-load or delay battery and materials production. On the other hand, inventory cycles are once again becoming a central analytical framework. Automakers and distributors are no longer maintaining stable inventory levels; instead, they dynamically adjust stocking based on sales trends and pricing competition. This means that battery production is increasingly influenced by inventory drawdowns, restocking cycles, and order visibility—rather than simply mirroring real-time vehicle sales. Analyst SMM Lithium Battery Analyst Lesley Yang yangle@smm.cn
Mar 30, 2026 18:05
Historically Low TCs Threaten Chinese Copper Smelters’ Survival – Sulfuric Acid & Geopolitics Emerge as Key Variables
Historically Low TCs Threaten Chinese Copper Smelters’ Survival – Sulfuric Acid & Geopolitics Emerge as Key Variables
Since the beginning of this year, the spot treatment charge market for copper concentrates has shown an unprecedented and severe downward trend. The SMM Copper Concentrate Spot Index has fallen from -45 USD/dmt at the start of the year to near -70 USD/dmt, with the speed and magnitude of the decline being historically rare. A negative treatment charge means that when smelters purchase copper concentrates, they not only fail to receive traditional processing income from miners but instead must pay the sellers. Based on the current TC of -70 USD/dmt, the actual cost smelters pay sellers in the copper smelting process is equivalent to a TC of 70 USD, or further converted to a TC+RC of approximately 112 USD. This extreme price signal has quickly drawn high market attention to smelter profitability and even sparked concerns about the sustainability of domestic copper smelting production. Despite treatment charges falling to historic lows, copper cathode production by Chinese smelters remains at high levels, currently around 1.2 million tons per month. This phenomenon of "producing more while losing more" appears, on the surface, to contradict market logic, but actually reflects smelters' passive choices and structural supporting factors in the current complex environment. Historically, extreme treatment charge scenarios are not unprecedented. In past industry downturns, smelters often relied on one or several factors—exchange rate fluctuations, rising sulfuric acid prices, or treatment charges themselves—to barely maintain cash flow balance. In the current cycle, the sharp rise in sulfuric acid prices has become a key variable supporting smelter survival. Currently, the ex-factory prices of smelter acid sold by domestic copper smelters generally range from 800 to 1,600 yuan per ton. The latest SMM Copper Smelting Acid Index stands at 1,235.5 yuan/ton. As a crucial byproduct of copper smelting, sulfuric acid price fluctuations significantly impact smelters' comprehensive earnings. Typically, smelters produce approximately one ton of sulfuric acid for every dry metric ton of copper concentrate processed. Based on the current sulfuric acid price of 1,235.5 yuan/ton, after deducting value-added tax (at a 13% rate) and converting to US dollars (using an exchange rate of 6.9), each ton of sulfuric acid can contribute about 158 USD in revenue for the smelter, equivalent to an additional 158 USD per dry metric ton of copper concentrate. If further converted to the TC+RC metric, this amounts to about 99 USD. Thus, the rise in sulfuric acid prices has significantly offset the loss pressure from negative copper concentrate treatment charges, with some more efficient smelters even achieving marginal profitability. It is precisely this "stabilizer" role of sulfuric acid that allows smelters to maintain high operating rates under extreme treatment charge conditions. However, the support of sulfuric acid for smelting profits is not unlimited, as its price trend is itself influenced by more complex international geopolitical factors. The recent sharp escalation of the Middle East situation has brought significant uncertainty to the global sulfuric acid and sulfur supply chain. Since the joint US-Israeli military strike against Iran on February 28, 2026, the Strait of Hormuz, the world's most critical energy transport route, has rapidly fallen into a severe transit crisis. After taking office, Iran's new Supreme Leader, Mojtaba Khamenei, immediately declared that the strait would remain closed as a strategic lever against the US-Israeli alliance and suggested that neighboring countries close US military bases. The Islamic Revolutionary Guard Corps subsequently explicitly announced a ban on any vessels associated with the US or Israel from passing through the Strait of Hormuz, warning of severe consequences for unauthorized passage. The Strait of Hormuz is a critical chokepoint for global sulfur transport. Statistics show that before the conflict, over 100 ships passed through the strait daily. However, after the conflict erupted, transit traffic plummeted by over 90%, with extreme cases of no ships passing for an entire day, leaving over 3,000 vessels stranded in nearby waters. This effective blockade has not only directly impacted the crude oil market—with Brent crude futures rising over 50% within a month to exceed 114 USD per barrel—but has also severely disrupted the global supply chain for sulfur and sulfuric acid. War risks have caused shipping insurance costs to soar to over 20% of the cargo value, further increasing logistics costs and plunging global sulfur supply into a logistical crisis. Although Iran claims to allow passage for vessels from "non-hostile" countries, requiring them to obtain prior permission, actual transit volumes remain extremely low, far below global trade demand. Simultaneously, the Houthi armed group in Yemen has announced its involvement, posing new security threats to the Red Sea-Suez route. The compounding pressure on the two major shipping chokepoints of the Strait of Hormuz and the Red Sea is posing a systemic challenge to the global supply chains for energy and chemical raw materials. As the primary raw material for sulfuric acid production, the disruption in sulfur supply directly drives international and domestic sulfuric acid prices progressively higher. Given the current situation, geopolitical conflicts show no signs of easing in the short term, implying further room for sulfuric acid price increases. The continued rise in sulfuric acid prices will have a dual impact on the domestic copper smelting industry. On the one hand, increased sulfuric acid revenue will continue to provide crucial profit supplementation for smelters, enabling them to maintain production even at lower TC levels and potentially further depressing spot copper concentrate treatment charges. On the other hand, this surge in sulfuric acid prices, driven by geopolitical conflict, also makes smelter profitability highly dependent on external unstable factors, rendering the industry's overall risk resilience increasingly fragile. Notably, the extreme treatment charge environment has begun to have a tangible impact on the global layout of copper smelting capacity. Mitsubishi Materials of Japan recently announced its plan to cease operations at its Onahama copper smelter by the end of March 2027. The smelter has a crude and refined capacity of 230,000 tons, and the main reason for the closure is precisely the intensified competition in the global copper smelting industry, leading to a sharp deterioration in copper concentrate TC/RC and persistent pressure on business prospects. This decision sends a clear signal: against the backdrop of continuously bottoming treatment charges and industry profits highly dependent on byproducts and external environments, some high-cost smelting capacity or those lacking comprehensive recovery capabilities are facing pressure to exit the market. In summary, China's copper smelting industry is currently at a highly unusual cyclical juncture. On one hand, smelters, benefiting from high sulfuric acid prices, have temporarily weathered the impact of negative treatment charges, maintaining high output. On the other hand, sulfuric acid prices themselves are heavily dependent on geopolitical situations, and external variables like the Strait of Hormuz blockade introduce significant uncertainty into the sustainability of smelting profits. If tensions in the Middle East persist, sulfuric acid prices may continue to rise, leaving room for TC to fall further, potentially enhancing smelters' tolerance for extreme treatment charges in phases. However, if geopolitical tensions ease, sulfur supply chains recover, and sulfuric acid prices retreat from their highs, smelters would face the risk of a "double blow" from both low treatment charges and reduced byproduct revenue, potentially heralding a genuine phase of capacity reduction and deep adjustment for the industry. Therefore, the current apparent "resilience" of the copper smelting industry is essentially built upon a fragile balance between geopolitical factors and the byproduct market. For market participants, besides monitoring TC trends, it is crucial to closely track changes in sulfuric acid prices and the underlying geopolitical factors to make more accurate judgments regarding the production sustainability and profitability prospects of the smelting industry.
Mar 30, 2026 12:20

Latest News

Consumption Demand in the North China Copper Cathode Market Slowed
[SMM North China Copper Cathode Spot Market] During the week, copper prices fluctuated and downstream buyers maintained a wait-and-see sentiment. Consumption demand in the North China copper cathode market slowed compared with mid-to-late March, and spot premiums came under pressure, falling back below spot premium levels in east China.
1 hour ago
Import Pressure Persisted, and Shanghai Spot Copper Discounts Continued to Weaken [SMM Shanghai Spot Copper]
[SMM Shanghai Spot Copper] Looking ahead to tomorrow, the Shanghai spot copper market is expected to remain in the doldrums. Supply side, as the import window has opened, expectations for subsequent inflows of cargo from outside China have strengthened, and some imported cargo circulated in the market during the day, continuously pressuring spot discounts. Meanwhile, according to SMM, some smelters had a need to reduce inventory ahead of the holiday and intended to accelerate the pace of shipments, further increasing circulation pressure in the spot market. Demand side, downstream enterprises still showed limited acceptance of current price levels, with overall procurement still dominated by just-in-time procurement and insufficient willingness to chase higher prices. However, as the Qingming Festival approaches, some downstream enterprises may have pre-holiday stockpiling demand, which could provide some support to the spot market, but is expected to be insufficient to reverse the overall weak supply-demand pattern. Overall, Shanghai spot copper prices against the 2604 contract are expected to remain at the current level tomorrow.
1 hour ago
Downstream Buyers Wait and See Amid Copper Price Fluctuations, While Consumer Demand Slows Down [SMM North China Spot Copper]
In North China today, spot prices for #1 copper cathode against the front-month contract were reported at an average discount of 100 yuan/mt, down 10 yuan/mt from the previous trading day, while the average transaction price was 95,910 yuan/mt, down 915 yuan/mt from the previous trading day.
1 hour ago
Deep-Sea Mining Firms Move Toward Commercial Processing
Glomar and Cobalt Blue plan to build a U.S. refinery to process deep-sea polymetallic nodules, including copper, highlighting alternative supply strategies.
3 hours ago
Copper Futures Activity Picks Up with Rising Participation
Copper futures trading volumes on COMEX have rebounded to over 73,000 contracts, with open interest slightly increasing, indicating renewed market participation amid ongoing volatility.
3 hours ago
Vale Plans to Increase Mineral Reserve and Resource Volumes; Overnight, Both LME Copper and SHFE Copper Closed Higher [SMM Copper Morning Meeting Summary]
SMM Morning Meeting Summary: Overnight, LME copper opened at $12,402.6/mt. In early trading, it fluctuated downward to a low of $12,334.5/mt. Subsequently, the center of copper prices gradually moved higher, rising to $12,482.5/mt near the close, and finally closed at $12,472.6/mt, up 0.73%. Trading volume reached 24,900 lots, and open interest stood at 291,200 lots, down 7,698 lots from the previous trading day, mainly due to bears reducing positions. Overnight, the most-traded SHFE copper 2605 contract opened at 96,300 yuan/mt. In early trading, it fluctuated downward to 96,210 yuan/mt. Subsequently, the center of copper prices fluctuated upward, touching a high of 96,970 yuan/mt near the close, with a gain of 0.45%. Trading volume reached 40,900 lots, and open interest stood at 183,400 lots, down 2,869 lots from the previous trading day, mainly due to bears reducing positions.
4 hours ago
Copper Futures Warrants Flow Out, Spot Premiums Rebound Amid Destocking
[SMM Copper Bulletin] According to the SHFE daily copper warrant report, copper futures warrants continued to flow out by 8,368 mt during the day, with the most significant outflows in Shanghai at 3,640 mt, followed by Guangdong at 2,926 mt and Jiangsu at 1,902 mt. As social inventories continued destocking, spot premiums in various regions basically stopped falling and rebounded.
19 hours ago
Shanghai Copper Spot Prices to Remain Under Pressure Amid High Inventories and Soft Demand
Shanghai copper spot to stay under pressure tomorrow. Recent arrivals of imported copper—including Japanese brands like SRP and TAMANO-P—are weighing on spot discounts. Demand softened as end-users showed limited acceptance of higher prices. Some holiday restocking emerged, but high spot inventories cap any upside. The narrow spread between high-grade and standard-grade copper reflects subdued actual consumption. The spot discount against the 2604 contract is expected to persist.
Apr 1, 2026 11:54
Early-Month Purchasing and Stockpiling Failed to Offset the Impact of Imports, SHFE Copper Spot Premiums Remained Under Pressure [SMM Shanghai Spot Copper]
[SMM Shanghai Spot Copper] Looking ahead to tomorrow, the Shanghai spot copper market is expected to see a phased recovery. Demand side, as a new monthly procurement cycle begins, the previously pent-up purchasing demand of downstream enterprises will be gradually released. Coupled with the stockpiling window ahead of the Qingming Festival, market inquiry activity is expected to rebound, and trading conditions may improve significantly from month-end levels, providing some support for spot discounts. From the market structure perspective, the price spread between high-quality copper and standard-quality copper has remained at a relatively narrow level, reflecting that actual consumption demand still dominates the market, while brand premiums have weakened. Supply side, imported cargoes have continued to arrive recently, and the destocking speed of social inventory in Shanghai has slowed, leaving overall circulating supply relatively ample and limiting the room for discount recovery. Overall, driven by early-month procurement and pre-holiday stockpiling, spot prices against the SHFE copper 2604 contract are expected to see some narrowing in discounts tomorrow.
Apr 1, 2026 11:52
Market Activity Increased After the Contract Rollover, Spot Premiums Continued to Rise [SMM South China Spot Copper]
Apr 1, 2026 11:37
Spot Premiums Held Steady, Market Activity Weakened [SMM North China Spot Copper]
Today, spot prices of #1 copper cathode in North China against the front-month contract were reported at a discount of 120 yuan/mt to a discount of 60 yuan/mt, with the average price unchanged from the previous trading day. The average transaction price was 96,825 yuan/mt, up 1,260 yuan/mt from the previous trading day.
Apr 1, 2026 11:16
Ivanhoe Mines Updates Production Guidance for Kamoa-Kakula Copper Project
Ivanhoe Mines has issued its latest production guidance. Its Kamoa-Kakula project is expected to produce 290,000 to 330,000 metric tons of copper in anode form in 2026, and 380,000 to 420,000 metric tons in 2027. This represents a reduction of 90,000 metric tons compared to the previous production guidance of 380,000 to 420,000 metric tons for 2026.
Apr 1, 2026 11:01
Profits of Industrial Enterprises Above Designated Size Nationwide Rose 15.2% in January-February
Latest data released by the National Bureau of Statistics on March 27 showed that in January and February 2026, the total profits of industrial enterprises above designated size nationwide were 1,024.56 billion yuan, up 15.2% YoY.
Apr 1, 2026 10:17
TCL Air Conditioner Guangzhou Intelligent Manufacturing Base Officially Commenced Operations
On March 28, the commissioning ceremony for the TCL Air Conditioner Guangzhou Intelligent Manufacturing Base and the rollout of its 100 millionth air conditioner over five years was held in Nansha, Guangzhou. With a total investment of nearly 2 billion yuan, the base features three world-class fully flexible lights-out factories, 15 advanced laboratories, 10 intelligent production lines, and highly intensive collaboration by industrial robots. Supported by ultra-high data computing power, highly multi-axis machine automation, and a powerful AI agent collaboration platform, the base reached an annual capacity of 8 million units. It was expected to generate output value of 3 billion yuan in 2026, with a target of exceeding 10 billion yuan in output value during the 15th Five-Year Plan period
Apr 1, 2026 10:16
[SMM Analysis] What Drove Global Tungsten Markets in March? Offshore Prices Up 30%, China Enters Consolidation
[SMM Analysis] What Drove Global Tungsten Markets in March? Offshore Prices Up 30%, China Enters Consolidation
In March, European APT prices surged 30%, driven by persistent supply shortages, widening the price gap with China to over $400/mtu. Tungsten scrap markets saw panic selling mid-month but stabilized toward month-end. China entered a consolidation phase as mining quota were released, yet strong fundamentals point to renewed upside ahead.
Mar 30, 2026 15:23
Korea’s Battery Industry Shifts from Product Competition to Supply Chain Competition
Korea’s Battery Industry Shifts from Product Competition to Supply Chain Competition
Mar 31, 2026 19:58
【SMM Analysis】 EV Sales Are No Longer the Sole Anchor of Power Battery Demand
【SMM Analysis】 EV Sales Are No Longer the Sole Anchor of Power Battery Demand
Mar 30, 2026 18:05
Historically Low TCs Threaten Chinese Copper Smelters’ Survival – Sulfuric Acid & Geopolitics Emerge as Key Variables
Historically Low TCs Threaten Chinese Copper Smelters’ Survival – Sulfuric Acid & Geopolitics Emerge as Key Variables
Mar 30, 2026 12:20
【SMM Analysis】India Steel Market 2026: Demand-Led Growth Reshapes Trade Flows and Market Balance
【SMM Analysis】India Steel Market 2026: Demand-Led Growth Reshapes Trade Flows and Market Balance
Mar 30, 2026 15:19
[SMM Analysis] Overseas Stainless Steel Market Overview: Overseas Policy Resonance and Cost Drivers
[SMM Analysis] Overseas Stainless Steel Market Overview: Overseas Policy Resonance and Cost Drivers
Mar 30, 2026 15:04
Pullback as an Opportunity: Analysts Raise Gold Forecast to $6,300!
Pullback as an Opportunity: Analysts Raise Gold Forecast to $6,300!
Apr 1, 2026 11:10
Latest News
BHP Plans Major Copper Expansion to Meet Rising Demand
13 mins ago
Shanghai Copper Spot Weakness Continues Amid Supply Inflows and Cautious Demand Ahead of Qingming Festival
1 hour ago
Inventory and Copper Prices Both Fell, Suppliers Actively Held Prices Firm [SMM South China Spot Copper]
1 hour ago
Consumption Demand in the North China Copper Cathode Market Slowed
1 hour ago
Import Pressure Persisted, and Shanghai Spot Copper Discounts Continued to Weaken [SMM Shanghai Spot Copper]
1 hour ago
Downstream Buyers Wait and See Amid Copper Price Fluctuations, While Consumer Demand Slows Down [SMM North China Spot Copper]
1 hour ago
Deep-Sea Mining Firms Move Toward Commercial Processing
3 hours ago
Copper Futures Activity Picks Up with Rising Participation
3 hours ago
Vale Plans to Increase Mineral Reserve and Resource Volumes; Overnight, Both LME Copper and SHFE Copper Closed Higher [SMM Copper Morning Meeting Summary]
4 hours ago
Copper Futures Warrants Flow Out, Spot Premiums Rebound Amid Destocking
19 hours ago
Data: SHFE, DCE market movement (Apr 01)
21 hours ago
The Most-Traded BC Copper Contract Closed Up 1.68%, Easing Conflict Boosted Copper Prices [SMM BC Copper Commentary]
21 hours ago
The SHFE/LME Price Ratio Continued to Weaken Intraday, and the Center of Transaction Prices Moved Lower [SMM Yangshan Spot Copper]
Apr 1, 2026 12:06
Shanghai Copper Spot Prices to Remain Under Pressure Amid High Inventories and Soft Demand
Apr 1, 2026 11:54
Early-Month Purchasing and Stockpiling Failed to Offset the Impact of Imports, SHFE Copper Spot Premiums Remained Under Pressure [SMM Shanghai Spot Copper]
Apr 1, 2026 11:52
Market Activity Increased After the Contract Rollover, Spot Premiums Continued to Rise [SMM South China Spot Copper]
Apr 1, 2026 11:37
Spot Premiums Held Steady, Market Activity Weakened [SMM North China Spot Copper]
Apr 1, 2026 11:16
Ivanhoe Mines Updates Production Guidance for Kamoa-Kakula Copper Project
Apr 1, 2026 11:01
Profits of Industrial Enterprises Above Designated Size Nationwide Rose 15.2% in January-February
Apr 1, 2026 10:17
TCL Air Conditioner Guangzhou Intelligent Manufacturing Base Officially Commenced Operations
Apr 1, 2026 10:16