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【SMM Analysis】 EV Sales Are No Longer the Sole Anchor of Power Battery Demand
【SMM Analysis】 EV Sales Are No Longer the Sole Anchor of Power Battery Demand
In recent years, the most common and straightforward framework for assessing demand across the lithium battery value chain has been to anchor it to EV sales. The logic was simple: the more vehicles sold, the stronger the battery demand; conversely, a slowdown in vehicle sales would imply weaker battery demand. This relationship held true in the early stages of the industry, when EV penetration was rapidly increasing, product structures were relatively simple, and battery demand exhibited a strong linear correlation with vehicle sales. However, this linear relationship is now clearly weakening. Increasing evidence suggests that battery demand is no longer solely determined by vehicle sales , but is increasingly driven by multiple factors, including average battery capacity per vehicle, product mix, commercial vehicle electrification, and export dynamics. 1. The “Vehicle Sales = Battery Demand” Formula Is Breaking Down At its core, vehicle sales represent the number of units sold, while battery demand reflects total energy consumption, i.e., total installed battery capacity. These two metrics only move in tandem when the average battery capacity per vehicle remains stable. Once average battery size increases, or when the sales mix shifts across BEV vs. PHEV, passenger vs. commercial vehicles, the direct linkage between vehicle sales and battery demand begins to decouple. As a result, assessing battery demand today requires answering several additional questions beyond headline vehicle sales: What is the average battery capacity per vehicle? Which vehicle segments are driving incremental growth? Are export flows and regional differences amplifying demand volatility? In other words, the industry is transitioning from a “unit-driven” model to an “energy-driven” model . 2. Rising Battery Capacity per Vehicle: The Primary Driver The most direct reason for the decoupling is the continuous increase in battery capacity per vehicle. This trend is driven by three key factors. First, vehicle upsizing. Both in China and overseas, EV consumption is shifting from basic electrification to enhanced user experience. The rising share of SUVs, pickup trucks, larger sedans, and premium vehicles naturally drives higher battery capacity per vehicle. Larger vehicle size, longer range requirements, and higher performance expectations all translate into higher kWh configurations. Second, the range competition is not over. While the industry has moved beyond the most aggressive phase of “range-at-all-costs,” consumers still place strong emphasis on real-world range, low-temperature performance, highway efficiency, and charging convenience. Even amid intense price competition, automakers are reluctant to reduce battery capacity, as it remains a core determinant of product competitiveness. Third, the growth of premium BEVs and heavy-duty applications. Although EV sales growth is expected to moderate going forward, battery demand is still projected to grow at a faster pace, with increasing battery capacity per vehicle being a key contributor. This reflects a critical shift: vehicles may not be selling faster, but each vehicle is consuming more battery capacity. Therefore, relying solely on slowing vehicle sales growth to infer weaker battery demand may significantly underestimate the offsetting effect from rising battery capacity per vehicle. 3. Product Mix Matters More Than Total Sales Volume Beyond battery capacity, changes in product mix are also reshaping battery demand. For instance, selling one million EVs with a higher BEV share will result in stronger battery demand than the same volume with a higher PHEV share, due to differences in battery size. In other words, shifts between different powertrain technologies directly impact overall battery intensity. Globally, this structural divergence is becoming more pronounced. In Europe, policy adjustments have led to a temporary rebound in PHEVs, which dilutes average battery capacity per vehicle. In contrast, China continues to maintain a high share of BEVs and higher-capacity vehicles, supporting stronger battery demand intensity. Thus, evaluating battery demand today requires understanding not just how many vehicles are sold, but what types of vehicles are driving the growth . 4. Commercial Vehicle Electrification: The Most Undervalued Growth Driver If rising battery capacity per vehicle represents the first layer of demand restructuring, then the electrification of commercial vehicles represents the second—and arguably the most underestimated—layer. Passenger EVs typically carry battery packs in the range of tens of kWh, whereas electric heavy-duty trucks, construction vehicles, and specialty vehicles often require 300–600 kWh or more. This means that a single electric truck can generate battery demand equivalent to multiple passenger EVs . Even with a smaller sales base, incremental penetration in commercial vehicles can significantly amplify overall battery demand. Rising oil prices further accelerate this trend by improving the total cost of ownership (TCO) of electric commercial vehicles, particularly in high-utilization, heavy-load, and fixed-route applications. In such scenarios, electrification becomes economically compelling much faster. As a result, while commercial vehicles are not the largest segment by volume, they are likely to become one of the most powerful “energy leverage” drivers of battery demand in the near term. 5. Exports, Inventory Cycles, and Production Scheduling Are Increasing the Mismatch In addition to end-market dynamics, midstream factors such as exports, inventory cycles, and production scheduling are further widening the gap between vehicle sales and battery demand. On one hand, changes in export policies, overseas customer stocking behavior, and shifts in trade flows can either front-load or delay battery and materials production. On the other hand, inventory cycles are once again becoming a central analytical framework. Automakers and distributors are no longer maintaining stable inventory levels; instead, they dynamically adjust stocking based on sales trends and pricing competition. This means that battery production is increasingly influenced by inventory drawdowns, restocking cycles, and order visibility—rather than simply mirroring real-time vehicle sales. Analyst SMM Lithium Battery Analyst Lesley Yang yangle@smm.cn
Mar 30, 2026 18:05
Historically Low TCs Threaten Chinese Copper Smelters’ Survival – Sulfuric Acid & Geopolitics Emerge as Key Variables
Historically Low TCs Threaten Chinese Copper Smelters’ Survival – Sulfuric Acid & Geopolitics Emerge as Key Variables
Since the beginning of this year, the spot treatment charge market for copper concentrates has shown an unprecedented and severe downward trend. The SMM Copper Concentrate Spot Index has fallen from -45 USD/dmt at the start of the year to near -70 USD/dmt, with the speed and magnitude of the decline being historically rare. A negative treatment charge means that when smelters purchase copper concentrates, they not only fail to receive traditional processing income from miners but instead must pay the sellers. Based on the current TC of -70 USD/dmt, the actual cost smelters pay sellers in the copper smelting process is equivalent to a TC of 70 USD, or further converted to a TC+RC of approximately 112 USD. This extreme price signal has quickly drawn high market attention to smelter profitability and even sparked concerns about the sustainability of domestic copper smelting production. Despite treatment charges falling to historic lows, copper cathode production by Chinese smelters remains at high levels, currently around 1.2 million tons per month. This phenomenon of "producing more while losing more" appears, on the surface, to contradict market logic, but actually reflects smelters' passive choices and structural supporting factors in the current complex environment. Historically, extreme treatment charge scenarios are not unprecedented. In past industry downturns, smelters often relied on one or several factors—exchange rate fluctuations, rising sulfuric acid prices, or treatment charges themselves—to barely maintain cash flow balance. In the current cycle, the sharp rise in sulfuric acid prices has become a key variable supporting smelter survival. Currently, the ex-factory prices of smelter acid sold by domestic copper smelters generally range from 800 to 1,600 yuan per ton. The latest SMM Copper Smelting Acid Index stands at 1,235.5 yuan/ton. As a crucial byproduct of copper smelting, sulfuric acid price fluctuations significantly impact smelters' comprehensive earnings. Typically, smelters produce approximately one ton of sulfuric acid for every dry metric ton of copper concentrate processed. Based on the current sulfuric acid price of 1,235.5 yuan/ton, after deducting value-added tax (at a 13% rate) and converting to US dollars (using an exchange rate of 6.9), each ton of sulfuric acid can contribute about 158 USD in revenue for the smelter, equivalent to an additional 158 USD per dry metric ton of copper concentrate. If further converted to the TC+RC metric, this amounts to about 99 USD. Thus, the rise in sulfuric acid prices has significantly offset the loss pressure from negative copper concentrate treatment charges, with some more efficient smelters even achieving marginal profitability. It is precisely this "stabilizer" role of sulfuric acid that allows smelters to maintain high operating rates under extreme treatment charge conditions. However, the support of sulfuric acid for smelting profits is not unlimited, as its price trend is itself influenced by more complex international geopolitical factors. The recent sharp escalation of the Middle East situation has brought significant uncertainty to the global sulfuric acid and sulfur supply chain. Since the joint US-Israeli military strike against Iran on February 28, 2026, the Strait of Hormuz, the world's most critical energy transport route, has rapidly fallen into a severe transit crisis. After taking office, Iran's new Supreme Leader, Mojtaba Khamenei, immediately declared that the strait would remain closed as a strategic lever against the US-Israeli alliance and suggested that neighboring countries close US military bases. The Islamic Revolutionary Guard Corps subsequently explicitly announced a ban on any vessels associated with the US or Israel from passing through the Strait of Hormuz, warning of severe consequences for unauthorized passage. The Strait of Hormuz is a critical chokepoint for global sulfur transport. Statistics show that before the conflict, over 100 ships passed through the strait daily. However, after the conflict erupted, transit traffic plummeted by over 90%, with extreme cases of no ships passing for an entire day, leaving over 3,000 vessels stranded in nearby waters. This effective blockade has not only directly impacted the crude oil market—with Brent crude futures rising over 50% within a month to exceed 114 USD per barrel—but has also severely disrupted the global supply chain for sulfur and sulfuric acid. War risks have caused shipping insurance costs to soar to over 20% of the cargo value, further increasing logistics costs and plunging global sulfur supply into a logistical crisis. Although Iran claims to allow passage for vessels from "non-hostile" countries, requiring them to obtain prior permission, actual transit volumes remain extremely low, far below global trade demand. Simultaneously, the Houthi armed group in Yemen has announced its involvement, posing new security threats to the Red Sea-Suez route. The compounding pressure on the two major shipping chokepoints of the Strait of Hormuz and the Red Sea is posing a systemic challenge to the global supply chains for energy and chemical raw materials. As the primary raw material for sulfuric acid production, the disruption in sulfur supply directly drives international and domestic sulfuric acid prices progressively higher. Given the current situation, geopolitical conflicts show no signs of easing in the short term, implying further room for sulfuric acid price increases. The continued rise in sulfuric acid prices will have a dual impact on the domestic copper smelting industry. On the one hand, increased sulfuric acid revenue will continue to provide crucial profit supplementation for smelters, enabling them to maintain production even at lower TC levels and potentially further depressing spot copper concentrate treatment charges. On the other hand, this surge in sulfuric acid prices, driven by geopolitical conflict, also makes smelter profitability highly dependent on external unstable factors, rendering the industry's overall risk resilience increasingly fragile. Notably, the extreme treatment charge environment has begun to have a tangible impact on the global layout of copper smelting capacity. Mitsubishi Materials of Japan recently announced its plan to cease operations at its Onahama copper smelter by the end of March 2027. The smelter has a crude and refined capacity of 230,000 tons, and the main reason for the closure is precisely the intensified competition in the global copper smelting industry, leading to a sharp deterioration in copper concentrate TC/RC and persistent pressure on business prospects. This decision sends a clear signal: against the backdrop of continuously bottoming treatment charges and industry profits highly dependent on byproducts and external environments, some high-cost smelting capacity or those lacking comprehensive recovery capabilities are facing pressure to exit the market. In summary, China's copper smelting industry is currently at a highly unusual cyclical juncture. On one hand, smelters, benefiting from high sulfuric acid prices, have temporarily weathered the impact of negative treatment charges, maintaining high output. On the other hand, sulfuric acid prices themselves are heavily dependent on geopolitical situations, and external variables like the Strait of Hormuz blockade introduce significant uncertainty into the sustainability of smelting profits. If tensions in the Middle East persist, sulfuric acid prices may continue to rise, leaving room for TC to fall further, potentially enhancing smelters' tolerance for extreme treatment charges in phases. However, if geopolitical tensions ease, sulfur supply chains recover, and sulfuric acid prices retreat from their highs, smelters would face the risk of a "double blow" from both low treatment charges and reduced byproduct revenue, potentially heralding a genuine phase of capacity reduction and deep adjustment for the industry. Therefore, the current apparent "resilience" of the copper smelting industry is essentially built upon a fragile balance between geopolitical factors and the byproduct market. For market participants, besides monitoring TC trends, it is crucial to closely track changes in sulfuric acid prices and the underlying geopolitical factors to make more accurate judgments regarding the production sustainability and profitability prospects of the smelting industry.
Mar 30, 2026 12:20

Latest News

[SMM Nickel Flash] Qatar and the UAE Released April Sulfur Contract Prices
[SMM Nickel Flash] Qatar and the UAE Released April Sulfur Contract Prices QatarEnergy released its April sulfur contract price at FOB $570/mt, up $50/mt MoM. The UAE's April sulfur contract price was FOB $600/mt, up $70/mt MoM.
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[SMM Nickel Midday Commentary] On April 2, nickel prices fluctuated downward, and Trump unilaterally claimed an overwhelming victory in the war against Iran
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[NPI Daily Review] Lower Nickel Prices Loosened Offers, Shifting the Price Center of High-Grade NPI Downward
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15 hours ago
[SMM Daily Review of Nickel Intermediate Products] On April 2, MHP and high-grade nickel matte prices declined with nickel prices
As of now, the FOB price of nickel in Indonesian MHP was $15,383/mt Ni, and the FOB price of cobalt in Indonesian MHP was $51,364/mt Co. MHP payables (against the SMM battery-grade nickel sulphate index) were 86.5-87.5, and the payable indicator for cobalt element in MHP (against SMM refined cobalt (Rotterdam warehouse)) was 94. The FOB price of Indonesian high-grade nickel matte was $15,666/mt Ni.
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Data: SHFE, DCE market movement (Apr 01)
The following table shows the ferrous and nonferrous metals movement on the SHFE and DCE on 01 Apr , 2026
Apr 1, 2026 15:44
[SMM Analysis] India’s Stainless Steel Dilemma: Protect the Market, or Keep It Supplied
[SMM Analysis] India’s Stainless Steel Dilemma: Protect the Market, or Keep It Supplied
New Delhi quietly renewed BIS certification waivers through September 2026, even as it talks tough on Chinese overcapacity. The contradiction reveals more about India's industrial gaps than its trade policy convictions
Apr 1, 2026 14:30
Nickel Market Stalemate: High Costs, Weak Demand Limit Price Movements
[SMM Nickel Flash] April 1 News, Supply side, under pressure from both upstream and downstream, quotations from smelters and traders were basically flat. Demand side, buying interest from downstream steel mills remained weak, and market demand was limited. Overall, with high upstream costs and end-use product prices struggling to match, high-grade NPI prices remained in stalemate.
Apr 1, 2026 13:34
[SMM Stainless Steel Flash] Aperam Hikes European Stainless Surcharges for April
Aperam, the Luxembourg-based stainless steel manufacturer, has raised alloy surcharges for its European austenitic flat products for April 2026. Key adjustments include: Grade 304 rose to EUR 2,211/ton (from EUR 2,151); Grade 316L surged to EUR 3,807/ton (from EUR 3,653); Grade 309S reached EUR 2,982/ton; and ferritic Grade 409 increased to EUR 898/ton. These hikes, effective April, underscore the persistent pressure from raw material and energy costs across the European market.
Apr 1, 2026 11:01
[SMM Stainless Steel Flash] Taiwan, China’s Yusco Hikes Stainless Prices for Fifth Straight Month
Yieh United Steel Corp. announced further price increases for April 2026, marking its fifth consecutive monthly hike since December 2025. The mill raised surcharges for 304 and 316L series by NT$4,000/ton, while the 430 series rose by NT$1,500/ton. The cumulative growth for 304 products has now reached NT$19,500 over five months. These adjustments are driven by soaring energy costs amid Middle East tensions and tight supplies of ferrochrome and scrap. Additionally, potential Indonesian nickel export duties and stricter ore controls have pushed NPI prices higher. Combined with TWD exchange rate volatility, these factors necessitated the hike to offset rising production expenses.
Apr 1, 2026 10:52
Trump: US to End Military Operations Against Iran in 2-3 Weeks, May Reach Agreement Sooner
Trump said that the US would end its military operations against Iran within “two to three weeks” and might reach an agreement with Iran before then.
Apr 1, 2026 10:24
China, Pakistan Propose Five-Point Plan for Peace in Gulf, Middle East
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Apr 1, 2026 10:24
[SMM Nickel Flash] Russian govt extends ban on exporting sulfur until June 30, 2026
[SMM Nickel Flash] March 31, the Russian government has extended the ban on exporting industrial sulfur until June 30, 2026, the government's press service reported. According to the signed decree, the restriction applies to the export of liquid, granulated, and lump sulfur. However, low-grade sulfur may be exported without restrictions, subject to confirmation from the Industry and Trade Ministry. The temporary restriction does not apply to shipments to Eurasian Economic Union member states, Abkhazia, and South Ossetia. Sulfur may also be exported for humanitarian aid, as part of international transit shipments, and to support the activities of Russian organizations on the Svalbard archipelago.
Apr 1, 2026 09:06
[SMM Nickel Flash] US Faces 742,000 mt Nickel Deficit by 2035 Amid Zero Smelting Capacity
The United States currently operates no domestic nickel smelters, leaving North America entirely reliant on just two remaining pyrometallurgical facilities in Canada. Compounding this critical supply chain vulnerability, a recent report by the Carnegie Endowment for International Peace projects that the US will face a massive annual nickel deficit of approximately 741,987 tonnes by 2035. To address this severe shortfall, awaruite (a naturally occurring nickel-iron alloy) is emerging as a strategic solution. Because awaruite concentrate can bypass traditional smelting and be directly converted into nickel sulfate, it is favorably positioned to qualify for the US Section 45X Advanced Manufacturing Production Credit, helping to secure domestic defense and EV battery supply chains.
Mar 31, 2026 22:39
[SMM Nickel Flash] Canadian Awaruite Project to Bypass Smelting with 60% Ni Concentrate
According to industry reports, the Pipestone XL project in Newfoundland, Canada, is advancing its awaruite (Ni₃Fe) nickel-cobalt deposit to supply the North American defense and energy storage sectors. Awaruite, a naturally occurring, sulfur-free magnetic alloy containing approximately 77% nickel, enables the production of a high-grade ~60% nickel concentrate through simple magnetic separation and flotation. This unique metallurgical profile completely bypasses carbon-intensive pyrometallurgical smelting and early hydrometallurgical stages like high-pressure acid leaching (HPAL).
Mar 31, 2026 22:38
[SMM Analysis] What Drove Global Tungsten Markets in March? Offshore Prices Up 30%, China Enters Consolidation
[SMM Analysis] What Drove Global Tungsten Markets in March? Offshore Prices Up 30%, China Enters Consolidation
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Mar 30, 2026 15:23
Korea’s Battery Industry Shifts from Product Competition to Supply Chain Competition
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Mar 31, 2026 19:58
【SMM Analysis】 EV Sales Are No Longer the Sole Anchor of Power Battery Demand
【SMM Analysis】 EV Sales Are No Longer the Sole Anchor of Power Battery Demand
Mar 30, 2026 18:05
Historically Low TCs Threaten Chinese Copper Smelters’ Survival – Sulfuric Acid & Geopolitics Emerge as Key Variables
Historically Low TCs Threaten Chinese Copper Smelters’ Survival – Sulfuric Acid & Geopolitics Emerge as Key Variables
Mar 30, 2026 12:20
【SMM Analysis】India Steel Market 2026: Demand-Led Growth Reshapes Trade Flows and Market Balance
【SMM Analysis】India Steel Market 2026: Demand-Led Growth Reshapes Trade Flows and Market Balance
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[SMM Analysis] Overseas Stainless Steel Market Overview: Overseas Policy Resonance and Cost Drivers
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Pullback as an Opportunity: Analysts Raise Gold Forecast to $6,300!
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Latest News
[SMM Stainless Steel Flash] April 2, 2026: Stainless Steel Market Highlights
8 hours ago
Data: SHFE, DCE market movement (Apr 02)
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[SMM Analysis] Nickel Salt Prices Edge Down Amid Weak Downstream Demand and Rising Raw Material Costs
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[SMM Nickel Flash] Qatar and the UAE Released April Sulfur Contract Prices
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[SMM Nickel Midday Commentary] On April 2, nickel prices fluctuated downward, and Trump unilaterally claimed an overwhelming victory in the war against Iran
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[NPI Daily Review] Lower Nickel Prices Loosened Offers, Shifting the Price Center of High-Grade NPI Downward
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[SMM Daily Review of Nickel Intermediate Products] On April 2, MHP and high-grade nickel matte prices declined with nickel prices
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Data: SHFE, DCE market movement (Apr 01)
Apr 1, 2026 15:44
[SMM Analysis] India’s Stainless Steel Dilemma: Protect the Market, or Keep It Supplied
[SMM Analysis] India’s Stainless Steel Dilemma: Protect the Market, or Keep It Supplied
Apr 1, 2026 14:30
Nickel Market Stalemate: High Costs, Weak Demand Limit Price Movements
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SMM Nickel Flash: High-Grade NPI Sentiment Down in April Across Market, Upstream, and Downstream Sectors
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[NPI Daily Review] Upstream Costs and Downstream Selling Prices Were Difficult to Match, High-Grade NPI Prices Remained in Stalemate
Apr 1, 2026 11:35
[SMM Nickel Midday Commentary] On April 1, nickel prices rose slightly, and Trump said the war against Iran would end in the short term
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[SMM Stainless Steel Flash] Aperam Hikes European Stainless Surcharges for April
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[SMM Stainless Steel Flash] Taiwan, China’s Yusco Hikes Stainless Prices for Fifth Straight Month
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China, Pakistan Propose Five-Point Plan for Peace in Gulf, Middle East
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[SMM Nickel Flash] Russian govt extends ban on exporting sulfur until June 30, 2026
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[SMM Nickel Flash] Canadian Awaruite Project to Bypass Smelting with 60% Ni Concentrate
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