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【SMM Analysis】 EV Sales Are No Longer the Sole Anchor of Power Battery Demand
【SMM Analysis】 EV Sales Are No Longer the Sole Anchor of Power Battery Demand
In recent years, the most common and straightforward framework for assessing demand across the lithium battery value chain has been to anchor it to EV sales. The logic was simple: the more vehicles sold, the stronger the battery demand; conversely, a slowdown in vehicle sales would imply weaker battery demand. This relationship held true in the early stages of the industry, when EV penetration was rapidly increasing, product structures were relatively simple, and battery demand exhibited a strong linear correlation with vehicle sales. However, this linear relationship is now clearly weakening. Increasing evidence suggests that battery demand is no longer solely determined by vehicle sales , but is increasingly driven by multiple factors, including average battery capacity per vehicle, product mix, commercial vehicle electrification, and export dynamics. 1. The “Vehicle Sales = Battery Demand” Formula Is Breaking Down At its core, vehicle sales represent the number of units sold, while battery demand reflects total energy consumption, i.e., total installed battery capacity. These two metrics only move in tandem when the average battery capacity per vehicle remains stable. Once average battery size increases, or when the sales mix shifts across BEV vs. PHEV, passenger vs. commercial vehicles, the direct linkage between vehicle sales and battery demand begins to decouple. As a result, assessing battery demand today requires answering several additional questions beyond headline vehicle sales: What is the average battery capacity per vehicle? Which vehicle segments are driving incremental growth? Are export flows and regional differences amplifying demand volatility? In other words, the industry is transitioning from a “unit-driven” model to an “energy-driven” model . 2. Rising Battery Capacity per Vehicle: The Primary Driver The most direct reason for the decoupling is the continuous increase in battery capacity per vehicle. This trend is driven by three key factors. First, vehicle upsizing. Both in China and overseas, EV consumption is shifting from basic electrification to enhanced user experience. The rising share of SUVs, pickup trucks, larger sedans, and premium vehicles naturally drives higher battery capacity per vehicle. Larger vehicle size, longer range requirements, and higher performance expectations all translate into higher kWh configurations. Second, the range competition is not over. While the industry has moved beyond the most aggressive phase of “range-at-all-costs,” consumers still place strong emphasis on real-world range, low-temperature performance, highway efficiency, and charging convenience. Even amid intense price competition, automakers are reluctant to reduce battery capacity, as it remains a core determinant of product competitiveness. Third, the growth of premium BEVs and heavy-duty applications. Although EV sales growth is expected to moderate going forward, battery demand is still projected to grow at a faster pace, with increasing battery capacity per vehicle being a key contributor. This reflects a critical shift: vehicles may not be selling faster, but each vehicle is consuming more battery capacity. Therefore, relying solely on slowing vehicle sales growth to infer weaker battery demand may significantly underestimate the offsetting effect from rising battery capacity per vehicle. 3. Product Mix Matters More Than Total Sales Volume Beyond battery capacity, changes in product mix are also reshaping battery demand. For instance, selling one million EVs with a higher BEV share will result in stronger battery demand than the same volume with a higher PHEV share, due to differences in battery size. In other words, shifts between different powertrain technologies directly impact overall battery intensity. Globally, this structural divergence is becoming more pronounced. In Europe, policy adjustments have led to a temporary rebound in PHEVs, which dilutes average battery capacity per vehicle. In contrast, China continues to maintain a high share of BEVs and higher-capacity vehicles, supporting stronger battery demand intensity. Thus, evaluating battery demand today requires understanding not just how many vehicles are sold, but what types of vehicles are driving the growth . 4. Commercial Vehicle Electrification: The Most Undervalued Growth Driver If rising battery capacity per vehicle represents the first layer of demand restructuring, then the electrification of commercial vehicles represents the second—and arguably the most underestimated—layer. Passenger EVs typically carry battery packs in the range of tens of kWh, whereas electric heavy-duty trucks, construction vehicles, and specialty vehicles often require 300–600 kWh or more. This means that a single electric truck can generate battery demand equivalent to multiple passenger EVs . Even with a smaller sales base, incremental penetration in commercial vehicles can significantly amplify overall battery demand. Rising oil prices further accelerate this trend by improving the total cost of ownership (TCO) of electric commercial vehicles, particularly in high-utilization, heavy-load, and fixed-route applications. In such scenarios, electrification becomes economically compelling much faster. As a result, while commercial vehicles are not the largest segment by volume, they are likely to become one of the most powerful “energy leverage” drivers of battery demand in the near term. 5. Exports, Inventory Cycles, and Production Scheduling Are Increasing the Mismatch In addition to end-market dynamics, midstream factors such as exports, inventory cycles, and production scheduling are further widening the gap between vehicle sales and battery demand. On one hand, changes in export policies, overseas customer stocking behavior, and shifts in trade flows can either front-load or delay battery and materials production. On the other hand, inventory cycles are once again becoming a central analytical framework. Automakers and distributors are no longer maintaining stable inventory levels; instead, they dynamically adjust stocking based on sales trends and pricing competition. This means that battery production is increasingly influenced by inventory drawdowns, restocking cycles, and order visibility—rather than simply mirroring real-time vehicle sales. Analyst SMM Lithium Battery Analyst Lesley Yang yangle@smm.cn
Mar 30, 2026 18:05
Historically Low TCs Threaten Chinese Copper Smelters’ Survival – Sulfuric Acid & Geopolitics Emerge as Key Variables
Historically Low TCs Threaten Chinese Copper Smelters’ Survival – Sulfuric Acid & Geopolitics Emerge as Key Variables
Since the beginning of this year, the spot treatment charge market for copper concentrates has shown an unprecedented and severe downward trend. The SMM Copper Concentrate Spot Index has fallen from -45 USD/dmt at the start of the year to near -70 USD/dmt, with the speed and magnitude of the decline being historically rare. A negative treatment charge means that when smelters purchase copper concentrates, they not only fail to receive traditional processing income from miners but instead must pay the sellers. Based on the current TC of -70 USD/dmt, the actual cost smelters pay sellers in the copper smelting process is equivalent to a TC of 70 USD, or further converted to a TC+RC of approximately 112 USD. This extreme price signal has quickly drawn high market attention to smelter profitability and even sparked concerns about the sustainability of domestic copper smelting production. Despite treatment charges falling to historic lows, copper cathode production by Chinese smelters remains at high levels, currently around 1.2 million tons per month. This phenomenon of "producing more while losing more" appears, on the surface, to contradict market logic, but actually reflects smelters' passive choices and structural supporting factors in the current complex environment. Historically, extreme treatment charge scenarios are not unprecedented. In past industry downturns, smelters often relied on one or several factors—exchange rate fluctuations, rising sulfuric acid prices, or treatment charges themselves—to barely maintain cash flow balance. In the current cycle, the sharp rise in sulfuric acid prices has become a key variable supporting smelter survival. Currently, the ex-factory prices of smelter acid sold by domestic copper smelters generally range from 800 to 1,600 yuan per ton. The latest SMM Copper Smelting Acid Index stands at 1,235.5 yuan/ton. As a crucial byproduct of copper smelting, sulfuric acid price fluctuations significantly impact smelters' comprehensive earnings. Typically, smelters produce approximately one ton of sulfuric acid for every dry metric ton of copper concentrate processed. Based on the current sulfuric acid price of 1,235.5 yuan/ton, after deducting value-added tax (at a 13% rate) and converting to US dollars (using an exchange rate of 6.9), each ton of sulfuric acid can contribute about 158 USD in revenue for the smelter, equivalent to an additional 158 USD per dry metric ton of copper concentrate. If further converted to the TC+RC metric, this amounts to about 99 USD. Thus, the rise in sulfuric acid prices has significantly offset the loss pressure from negative copper concentrate treatment charges, with some more efficient smelters even achieving marginal profitability. It is precisely this "stabilizer" role of sulfuric acid that allows smelters to maintain high operating rates under extreme treatment charge conditions. However, the support of sulfuric acid for smelting profits is not unlimited, as its price trend is itself influenced by more complex international geopolitical factors. The recent sharp escalation of the Middle East situation has brought significant uncertainty to the global sulfuric acid and sulfur supply chain. Since the joint US-Israeli military strike against Iran on February 28, 2026, the Strait of Hormuz, the world's most critical energy transport route, has rapidly fallen into a severe transit crisis. After taking office, Iran's new Supreme Leader, Mojtaba Khamenei, immediately declared that the strait would remain closed as a strategic lever against the US-Israeli alliance and suggested that neighboring countries close US military bases. The Islamic Revolutionary Guard Corps subsequently explicitly announced a ban on any vessels associated with the US or Israel from passing through the Strait of Hormuz, warning of severe consequences for unauthorized passage. The Strait of Hormuz is a critical chokepoint for global sulfur transport. Statistics show that before the conflict, over 100 ships passed through the strait daily. However, after the conflict erupted, transit traffic plummeted by over 90%, with extreme cases of no ships passing for an entire day, leaving over 3,000 vessels stranded in nearby waters. This effective blockade has not only directly impacted the crude oil market—with Brent crude futures rising over 50% within a month to exceed 114 USD per barrel—but has also severely disrupted the global supply chain for sulfur and sulfuric acid. War risks have caused shipping insurance costs to soar to over 20% of the cargo value, further increasing logistics costs and plunging global sulfur supply into a logistical crisis. Although Iran claims to allow passage for vessels from "non-hostile" countries, requiring them to obtain prior permission, actual transit volumes remain extremely low, far below global trade demand. Simultaneously, the Houthi armed group in Yemen has announced its involvement, posing new security threats to the Red Sea-Suez route. The compounding pressure on the two major shipping chokepoints of the Strait of Hormuz and the Red Sea is posing a systemic challenge to the global supply chains for energy and chemical raw materials. As the primary raw material for sulfuric acid production, the disruption in sulfur supply directly drives international and domestic sulfuric acid prices progressively higher. Given the current situation, geopolitical conflicts show no signs of easing in the short term, implying further room for sulfuric acid price increases. The continued rise in sulfuric acid prices will have a dual impact on the domestic copper smelting industry. On the one hand, increased sulfuric acid revenue will continue to provide crucial profit supplementation for smelters, enabling them to maintain production even at lower TC levels and potentially further depressing spot copper concentrate treatment charges. On the other hand, this surge in sulfuric acid prices, driven by geopolitical conflict, also makes smelter profitability highly dependent on external unstable factors, rendering the industry's overall risk resilience increasingly fragile. Notably, the extreme treatment charge environment has begun to have a tangible impact on the global layout of copper smelting capacity. Mitsubishi Materials of Japan recently announced its plan to cease operations at its Onahama copper smelter by the end of March 2027. The smelter has a crude and refined capacity of 230,000 tons, and the main reason for the closure is precisely the intensified competition in the global copper smelting industry, leading to a sharp deterioration in copper concentrate TC/RC and persistent pressure on business prospects. This decision sends a clear signal: against the backdrop of continuously bottoming treatment charges and industry profits highly dependent on byproducts and external environments, some high-cost smelting capacity or those lacking comprehensive recovery capabilities are facing pressure to exit the market. In summary, China's copper smelting industry is currently at a highly unusual cyclical juncture. On one hand, smelters, benefiting from high sulfuric acid prices, have temporarily weathered the impact of negative treatment charges, maintaining high output. On the other hand, sulfuric acid prices themselves are heavily dependent on geopolitical situations, and external variables like the Strait of Hormuz blockade introduce significant uncertainty into the sustainability of smelting profits. If tensions in the Middle East persist, sulfuric acid prices may continue to rise, leaving room for TC to fall further, potentially enhancing smelters' tolerance for extreme treatment charges in phases. However, if geopolitical tensions ease, sulfur supply chains recover, and sulfuric acid prices retreat from their highs, smelters would face the risk of a "double blow" from both low treatment charges and reduced byproduct revenue, potentially heralding a genuine phase of capacity reduction and deep adjustment for the industry. Therefore, the current apparent "resilience" of the copper smelting industry is essentially built upon a fragile balance between geopolitical factors and the byproduct market. For market participants, besides monitoring TC trends, it is crucial to closely track changes in sulfuric acid prices and the underlying geopolitical factors to make more accurate judgments regarding the production sustainability and profitability prospects of the smelting industry.
Mar 30, 2026 12:20

Latest News

Shandong Binhe Hybrid Energy Storage Station Commences Operation
Recently, the Binhe Haoyu 100MW/200MWh independent energy storage station in Zhucheng completed acceptance and entered commercial operation. The project was invested in by an energy storage industry fund jointly initiated by Corun, CALB, and Kaibo Capital. It was jointly developed by members of the large energy storage ecosystem consortium, including Corun, CALC, Goxia Technology, Duanrui Technology, and Star Energy New Energy. The station adopts a hybrid energy storage technology route combining "lithium iron phosphate + all-vanadium redox flow batteries," which can meet the grid's full-time-scale regulation needs while significantly reducing the lifecycle levelized cost of energy, enhancing overall system economy and safety, and maximizing operational efficiency and economic benefits.
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【SMM Analysis】March, the entire sodium-ion battery industry chain recovered, setting the tone for the peak season in Q2
As production order fully resumed after the Chinese New Year, the sodium-ion battery industry chain saw a strong recovery in March. Production across the four major segments—cathode, anode, electrolyte, and battery cell—posted substantial growth both YoY and MoM, with industry prosperity rebounding markedly.
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[SMM Tin Flash: GAC Group: March Automobile Production Reached 193,800 Units, up 2.60% YoY]
GAC Group announced that in March 2026, automobile production was 193,800 units, up 2.60% YoY, and sales were 176,900 units, up 1.68% YoY; cumulative production for the year was 394,800 units, down 3.99% YoY, and cumulative sales were 379,900 units, up 2.38% YoY. In March, NEV production and sales were 56,163 units and 57,577 units, up 18.91% YoY and 72.58% YoY, respectively.
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[SMM Tin Flash: CPCA Estimated That National New Energy Passenger Vehicle Wholesale Volume by Producers Reached 1.12 Million Units in March 2026, Flat YoY and Up 55% MoM from February]
The CPCA said today that in China’s passenger vehicle market, in February 2026, the wholesale sales of producers with new energy sales of more than 10,000 units accounted for 93% of total passenger NEV sales for the month. According to preliminary compiled data for March, the March sales of these enterprises with February new energy sales of more than 10,000 units reached 990,000 units. At present, sales figures for most producers had basically been locked in at a broad level. Some producers whose wholesale volumes were relatively low in February due to the Chinese New Year factor performed very well in March. Therefore, based on last month’s structural mix combined with this month’s data, March nationwide passenger NEV wholesale sales were estimated at 1.12 million units. In summary, based on preliminary monthly CPCA data: nationwide passenger vehicle producers’ new energy wholesale sales in March 2026 were estimated at 1.12 million units, flat YoY and up 55% MoM from February.
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This Week’s Key Overseas Lithium News (March 30-April 3) [SMM New Energy Overseas Weekly Highlights]
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Seres Q1 NEV Sales Exceeded 78,000 Units, up 43.9% YoY
On April 1, Seres released its March production and sales report. The data showed that Seres' NEV monthly sales reached 22,706 units in March, up 20.74% YoY; cumulative sales for January to March this year reached 78,500 units, up 43.9% YoY.
Apr 2, 2026 19:40
BYD: Sold 300,222 Units in March
On April 1, BYD released its March sales data, with monthly sales of 300,222 units, passenger vehicle and pickup exports of 119,591 units, and cumulative NEV sales exceeding 15.8 million units.
Apr 2, 2026 19:39
US firm Virtus Minerals buys Congolese cobalt producer Chemaf
US firm Virtus Minerals has acquired Congolese cobalt and copper producer Chemaf, US Under Secretary of State for Economic Affairs Jacob Helberg said on Tuesday. Congo has been seeking to develop a minerals partnership with Washington and has drawn up a list of assets, including Chemaf’s mines, to attract US investment into a sector long dominated by Chinese firms.Virtus had earlier said it had agreed to acquire Chemaf for about $30 million. Chemaf also has $200 million in unsecured debt and $700 million in secured debt.The deal had faced opposition from the CEO and chair of state miner Gecamines, prompting Congo to remove them from their positions.
Apr 2, 2026 19:30
[SMM Analysis] Cobalt Metal Prices Dip as Spot-Futures Spread Widens, Hydroxide Exports Delayed, Sulphate Stagnates
Apr 2, 2026 19:17
CALB Signs 380 MWh Energy Storage Project Deal with Japanese Developer, to Supply 'Zhijiu' ESS Batteries
Recently, CALB announced on its official account that it had completed the signing of an agreement with a Japanese energy storage developer for a project with a scale of 380 MWh. Under the agreement, CALB will deliver its “Zhijiu” series ESS batteries to the Japanese client. This batch of products will be equipped with the company’s independently developed core battery cells, as well as liquid-cooling heat dissipation technology and an intelligent BMS management system, to meet the project’s practical needs for energy storage and dispatch.
Apr 2, 2026 18:22
[SMM Analysis] Hydrometallurgy Recycling Market This Week: LFP Black Mass Prices Remained Firm, Ternary Black Mass Prices Were Temporarily Stable, 2026.3.30-2026.4.20
Raw material side, spot lithium carbonate prices began to rise this week, while cobalt sulphate and nickel sulphate prices remained temporarily stable.
Apr 2, 2026 18:22
Construction Kicks Off for Shanxi Yiye's 150 MW Standalone ESS Project
Recently, the Shanxi Yiye 150 MW/205 MWh standalone ESS, undertaken by Zhongrun Huarui Construction Co., Ltd., officially commenced construction in Beiwang Town, Fushan County, Linfen City, Shanxi Province. The project adopts the advanced technical route of “flywheel energy storage + LFP battery,” with a total installed capacity of 150 MW, including 50 MW/5 MWh of flywheel ESS installations and 100 MW/200 MWh of lithium battery ESS installations.
Apr 2, 2026 18:21
Panke's 190 MW ESS Project Kicks Off in Gansu with Hybrid Battery Tech
On March 28, the Phase I 190 MW/760 MWh standalone ESS project of Panke in Jinta, Jiuquan, Gansu, for which China Railway Shanghai Design Institute served as the overall designer, officially commenced construction. The project innovatively adopts hybrid energy storage technology combining “95% LFP + 5% sodium-ion battery,” offering high energy density, low cost, and excellent low-temperature safety performance. It is well suited to the harsh alpine environment of Northwest China and provides a reliable technical pathway for the development of new-type power systems.
Apr 2, 2026 18:17
[SMM Weekly Review] New Regulation 4.1 Took Effect | The Lithium Battery Second-Life Application Market Remained Stable, Grade A Products Strengthened While Grade B Products Were Under Pressure, 2026.03.30-2026.04.02
This week, the overall second-life battery market for lithium battery Grade B products remained stable, while prices for warehouse A and Grade A products rose. On the cost side, lithium carbonate first increased and then declined, with evident fluctuations; nickel sulphate edged down slightly, while cobalt sulphate prices remained stable. On the supply side, battery cell capacity continued to be released, the EV sector carried out orderly stockpiling, demand in the ESS sector remained robust, and order shipments stayed at a high level. On the demand side, following the implementation of the new power battery regulations on April 1, the exclusive concept of second-life application was removed and uniformly brought under comprehensive utilization supervision, with strict control over the circulation of non-compliant products; the market showed structural divergence, with average demand from the EV sector, but strong demand for compliant orders in energy storage and outside China. In terms of product-grade price spreads: quotations for leading Grade A products with warranties approached those of new battery cells, while circulation of recycled materials and Grade B products remained weak and prices held flat, as they struggled to meet compliant procurement standards.
Apr 2, 2026 17:39
[SMM Analysis] What Drove Global Tungsten Markets in March? Offshore Prices Up 30%, China Enters Consolidation
[SMM Analysis] What Drove Global Tungsten Markets in March? Offshore Prices Up 30%, China Enters Consolidation
In March, European APT prices surged 30%, driven by persistent supply shortages, widening the price gap with China to over $400/mtu. Tungsten scrap markets saw panic selling mid-month but stabilized toward month-end. China entered a consolidation phase as mining quota were released, yet strong fundamentals point to renewed upside ahead.
Mar 30, 2026 15:23
Korea’s Battery Industry Shifts from Product Competition to Supply Chain Competition
Korea’s Battery Industry Shifts from Product Competition to Supply Chain Competition
Mar 31, 2026 19:58
【SMM Analysis】 EV Sales Are No Longer the Sole Anchor of Power Battery Demand
【SMM Analysis】 EV Sales Are No Longer the Sole Anchor of Power Battery Demand
Mar 30, 2026 18:05
Historically Low TCs Threaten Chinese Copper Smelters’ Survival – Sulfuric Acid & Geopolitics Emerge as Key Variables
Historically Low TCs Threaten Chinese Copper Smelters’ Survival – Sulfuric Acid & Geopolitics Emerge as Key Variables
Mar 30, 2026 12:20
【SMM Analysis】India Steel Market 2026: Demand-Led Growth Reshapes Trade Flows and Market Balance
【SMM Analysis】India Steel Market 2026: Demand-Led Growth Reshapes Trade Flows and Market Balance
Mar 30, 2026 15:19
[SMM Analysis] Overseas Stainless Steel Market Overview: Overseas Policy Resonance and Cost Drivers
[SMM Analysis] Overseas Stainless Steel Market Overview: Overseas Policy Resonance and Cost Drivers
Mar 30, 2026 15:04
Pullback as an Opportunity: Analysts Raise Gold Forecast to $6,300!
Pullback as an Opportunity: Analysts Raise Gold Forecast to $6,300!
Apr 1, 2026 11:10
Latest News
Lithium Battery Exports Surge 63% in Jan-Feb 2026, Prices Stabilize After Sharp Drops
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【SMM Analysis】Zhongke Liquid Sunshine (Shawan) Green Hydrogen Zero‑Carbon Project Commences Construction
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1 Billion m²/Year Dry-Process Separator Project For Lithium/Sodium Batteries Lands In Nanning
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Shandong Binhe Hybrid Energy Storage Station Commences Operation
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【SMM Analysis】March, the entire sodium-ion battery industry chain recovered, setting the tone for the peak season in Q2
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[SMM Tin Flash: GAC Group: March Automobile Production Reached 193,800 Units, up 2.60% YoY]
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[SMM Tin Flash: CPCA Estimated That National New Energy Passenger Vehicle Wholesale Volume by Producers Reached 1.12 Million Units in March 2026, Flat YoY and Up 55% MoM from February]
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This Week’s Key Overseas Lithium News (March 30-April 3) [SMM New Energy Overseas Weekly Highlights]
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Seres Q1 NEV Sales Exceeded 78,000 Units, up 43.9% YoY
Apr 2, 2026 19:40
BYD: Sold 300,222 Units in March
Apr 2, 2026 19:39
SAIC: 2025 Annual Net Profit Was 10.106 Billion yuan, up 506% YoY
Apr 2, 2026 19:37
National Power Battery Traceability Platform Launched
Apr 2, 2026 19:36
Congo gives cobalt miners until end-April to use 2025 export quotas
Apr 2, 2026 19:34
US firm Virtus Minerals buys Congolese cobalt producer Chemaf
Apr 2, 2026 19:30
[SMM Analysis] Cobalt Metal Prices Dip as Spot-Futures Spread Widens, Hydroxide Exports Delayed, Sulphate Stagnates
Apr 2, 2026 19:17
CALB Signs 380 MWh Energy Storage Project Deal with Japanese Developer, to Supply 'Zhijiu' ESS Batteries
Apr 2, 2026 18:22
[SMM Analysis] Hydrometallurgy Recycling Market This Week: LFP Black Mass Prices Remained Firm, Ternary Black Mass Prices Were Temporarily Stable, 2026.3.30-2026.4.20
Apr 2, 2026 18:22
Construction Kicks Off for Shanxi Yiye's 150 MW Standalone ESS Project
Apr 2, 2026 18:21
Panke's 190 MW ESS Project Kicks Off in Gansu with Hybrid Battery Tech
Apr 2, 2026 18:17
[SMM Weekly Review] New Regulation 4.1 Took Effect | The Lithium Battery Second-Life Application Market Remained Stable, Grade A Products Strengthened While Grade B Products Were Under Pressure, 2026.03.30-2026.04.02
Apr 2, 2026 17:39