Popular Science of Cobalt's End-Use Applications

In the current global transition towards green energy and leapfrogging advancements in cutting-edge technologies, a silvery-white metal—cobalt (Co)—is quietly playing an irreplaceable and pivotal role. From speeding electric vehicles (EVs) to aircraft engines soaring through the sky, from durable industrial cutting tools to colorful works of art, cobalt's applications penetrate the fabric of modern civilization, showcasing astonishing scientific prowess and industrial value.

I. Power Heart: The Backbone of Lithium-ion Batteries

Cobalt's most dazzling stage is undoubtedly in the field of lithium-ion batteries, where it has become the core guarantee for the driving range of EVs and high-end portable electronic devices:

- King of Ternary Cathode Materials: In mainstream high-nickel ternary lithium batteries (NMC: nickel-cobalt-manganese; NCA: nickel-cobalt-aluminum), cobalt significantly enhances battery energy density (storing more electricity in the same volume/weight, extending driving range), thermal stability (suppressing oxygen release, reducing thermal runaway risks), cycle life (prolonging battery lifespan), and C-rate performance (supporting rapid charging and discharging) by stabilizing the crystal structure (layered oxide).

- Technological Bottlenecks: Despite "low-cobalt" and "cobalt-free" being hot topics in industry R&D, under the current technological framework, completely eliminating cobalt often leads to a decrease in energy density or poses safety challenges. The scientific community generally believes that cobalt remains difficult to fully replace in high-performance power batteries, especially in high-end EVs and the energy storage system (ESS) sector.

- Market Drivers: The explosive growth of the global NEV industry is the primary driver behind the recent surge in cobalt demand, making it a strategic metal of paramount importance in the new energy transition.

II. Celestial Engine: The Strengthening Foundation of Superalloys

In the extreme high-temperature and high-pressure environments of aerospace and efficient energy, cobalt-containing superalloys are the lifeline for safety and performance:

- Superalloy Strengthener: Incorporating cobalt (typically 5%-20% content) into nickel-based superalloys significantly enhances their high-temperature strength, creep resistance (resisting deformation under prolonged high temperatures), and thermal fatigue resistance. Meanwhile, cobalt greatly enhances the alloy's oxidation and corrosion resistance.

- Demanding Applications: This material is used to manufacture core hot-end components of jet engines and gas turbines, such as turbine blades, guide vanes, combustion chambers, and disks. For example, the cores of modern passenger aircraft engines (such as those of the Boeing 787 and A350) and advanced military fighter engines (such as the F135 engine of the F-35) all rely on cobalt-containing superalloys.

-Indispensable: In next-generation aero-engines and large gas turbines (used for power generation and ship propulsion) that pursue higher efficiency (higher operating temperatures) and reliability, cobalt's strengthening effect is almost irreplaceable.

III. Industrial Backbone: Tough Adhesive for Cemented Carbides

In the manufacturing, mining, and infrastructure sectors, cobalt imparts a resilient soul to cemented carbides, known as the "teeth of industry":

-Key Adhesive: In tungsten carbide (WC) cemented carbides (commonly known as "tungsten steel"), cobalt powder (with a content of 6%-12%) melts during the high-temperature sintering process, tightly "bonding" the hard but brittle tungsten carbide particles together.

-Performance Contribution: The cobalt content directly regulates the alloy's toughness and impact resistance (reducing chipping and fracture), while maintaining the necessary hardness and wear resistance. This is crucial for achieving high-strength cutting, drilling, and wear-resistant operations.

-Widespread Application: Cobalt-based cemented carbides are the core materials for manufacturing precision metal-cutting tools, mine drilling tools, oil drill bits, shield machine cutters, molds, and wear-resistant parts. Their stable and reliable performance directly impacts the efficiency and cost of industrial production.

IV. Diverse Fields: An Indispensable "Jack-of-All-Trades"

Beyond the three core applications, cobalt's unique properties enable it to showcase value in numerous fields:

1. High-Performance Permanent Magnets: Samarium-cobalt (Sm-Co) permanent magnets possess extremely high BH values and excellent high-temperature stability (with operating temperatures exceeding 300℃), making them irreplaceable in aerospace motors, high-end sensors, and precision medical equipment (such as dental drills).

2. Color Master: Cobalt blue, cobalt green, and other compounds are the aristocrats among inorganic pigments, boasting vivid colors, excellent high-temperature resistance, weather resistance, and chemical inertness. They are widely used in ceramic glazes (such as blue and white porcelain), high-end glass coloring (blue glass), artistic pigments, and weather-resistant coatings.

3. Chemical Reaction Accelerator: Cobalt catalysts are efficient and key components in petroleum refining (desulfurization to produce clean fuels) and chemical production (such as synthesizing PET raw materials for terephthalic acid and Fischer-Tropsch synthesis to produce oil products).

4. Life and Industrial Assistant: Cobalt is the central atom in vitamin B12 (cobalamin), which is vital for life activities; cobalt salts are used as efficient driers in paints and inks; cobalt compounds also have important applications in enhancing the adhesion between tire rubber and steel cords, biocompatible implants, and other fields.

V. Scientific Challenges and the Path Forward

The strategic value of cobalt is undeniable, but the volatility of its supply chain (highly concentrated in the DRC), ethical issues in mining (such as artisanal mining), and cost pressures continue to drive exploration in the scientific and technological community:

Battery Sector: The cobalt-free route for lithium iron phosphate (LFP) batteries is growing rapidly in the low and mid-end EV market. However, the focus of scientific research remains on how to reduce the cobalt content in ternary batteries while balancing performance, safety, and cost through new material designs (such as lithium-rich manganese-based materials, high-nickel low-cobalt/cobalt-free doping) or solid-state battery technology.

Recycling and Utilization: Enhancing the technology and economic efficiency of efficiently recovering cobalt from scrap lithium batteries (black mass) and alloy scrap is crucial for building a sustainable supply chain. Relevant technologies (such as hydrometallurgy) are developing rapidly.

Research on Material Substitution: In fields such as high-temperature alloys, finding elements or new alloy systems that can partially substitute for cobalt is a long-term research direction, but breakthroughs are extremely difficult in the short term.

Conclusion:

Although cobalt is not a well-known metal celebrity, it is an indispensable "behind-the-scenes hero" of modern technological civilization. Its unique physical and chemical properties play an irreplaceable role in the cores of batteries driving green transportation, in aviation engines pushing performance limits, and in cutting tools shaping industrial hardness. Scientific understanding, efficient utilization, and responsible management of cobalt will be a key link in driving future technological development and sustainability.