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How has this new force, which has settled down in the lead and zinc industry, dared to innovate and is good at fighting tough battles, made amazing and dazzling achievements? In this regard, the reporter interviewed Cheng Quanming, secretary of the party committee, chairman and general manager of Jinli Group.
Time goes back to 1995, when Cheng Quanming retired from the army and returned to Nanxun Village, Jiyuan Chengliu town. after being tempered and honed by the army, the iron-blooded man set his sights on the distance. In order to make the villagers rich, Cheng Quanming plucked up the courage to lead 12 farmers to do their best to raise 1.6 million yuan. his dream is to write a "legend" on the barren land of Nanxun Village in Jiyuan City-- to build a smelter. The aim is to change the production mode based on traditional agriculture and get more farmers out of poverty. He knows clearly that really changing the concept of farmers requires "ambition" and "wisdom". Only with "ambition" can they become rich through hard work, and only with "wisdom" can they be led scientifically and develop in the long run.
The new road comes from the train of thought.
When Chuan Ming was faced with the 1.6 million yuan raised by 12 farmers, he was overjoyed. How could he not be displeased when a group of like-minded villagers trusted him and supported him? he knew that this sum of money was not easy to come by and must live up to the ardent expectations of his fellow villagers. At that time, Cheng Quanming, who was under pressure above his head, issued a military writ to himself, and he had to fight back to build the smelter and do a good job. At the same time, he warned the villagers that there will never be pie in the sky, and that only by subverting thinking, changing ideas, and starting from action can we get rid of real poverty. Soon, with the cooperation of everyone, a small workshop smelter named Goldlion was set up amid the sound of gongs and drums in Nanxun Village, which absorbed dozens of villagers from the village and started with only one ice furnace production line.
Cheng Quanming recalled that when the first matte furnace production line was started, the faces of the villagers who had faced the loess face upside down were brimming with pride. They dreamed of dropping their hoes and walking into the smelter like city dwellers. When their wish came true in front of their home, the villagers cherished the job opportunities from nine to five. In those difficult years, there were too many memories that could not be erased. Due to extensive production modes such as low level of technology and equipment, raw material delivery and other work required manual shoulder-to-shoulder and hands-on carrying, and everyone was covered in sweat every day. Except for the two flashing eyes, the face dripped by sweat was almost exactly the same. Even so, in those passionate years, the villagers and staff of Nanxun Village were not discouraged and were not afraid of difficulties. Not afraid of hardships, follow the footsteps of Cheng Quanming, with endless strength for the small smelter enthusiasm and sweat, they believe that the smelter is the road to common prosperity.
What makes Cheng Quanming unforgettable is that at the initial stage of production, first, it was restricted by the production of extensive equipment, and at the same time, due to the lack of technical support, the product quality was difficult to reach the standard, often the buyer's market set the price, and the enterprise did not have the right to speak. Second, because information and other means lagged behind, at that time, copper prices fell, resulting in a backlog of products, and capital turnover was even worse. Under the heavy pressure of many difficult factors, Cheng Quanming realized the taste of suffering and carried a heavy burden. At critical moments, shareholders did not give up and did not complain. They kept warm together. Through all kinds of brainstorming, they got up early in the dark and went out to inspect the market. Large and small smelters have left the pace of everyone's exploration: they closely follow the advanced technology of the industry, challenge new fields, and try to be the first strong warrior who dares to eat crabs. They squatted down to ask for advice from well-known institutions and advanced enterprises modestly, absorb experience, strive for the combination of industry, university and research, and finally innovate and change their ideas. Heaven favors people with good intentions, and in Cheng Quanming's words, the new road comes from ideas. In 1998, after the enterprise experienced the arduous trek in the entrepreneurial period, Goldlion's business situation gradually walked out of the predicament, and that year, a touch of spring was particularly bright.
Bold change and development
After several years of touching and rolling, conducting a series of market research and rational research on the advantages such as the allocation of resources, in 2001, Goldlion Company seized the great opportunity of industrial reform and boldly set foot in the lead smelting industry for development. Cheng Quanming firmly believes that not forgetting the original ideals and aspirations, practicing the law of development, relying on technological innovation, protecting the environment as elements, and making full use of resources are the fundamental guarantee for sustainable development.
Strategic transformation with specific objectives as the driving force, Cheng Quanming is even more vigorous, say dry, soon the enterprise supporting the sintering pot and 1.14m2 lead furnace; to May 2002, the first electrolytic lead production line successfully put into production, in September, 0.8m2 lead furnace followed smoothly put into production. By 2003, with the deepening of the concept of energy conservation and environmental protection, enterprises decisively eliminated the "obstacles" restricting the development of the environment, took the lead in eliminating backward processes such as sintering pans, and invested in the use of sintering machines for environmental protection production. With the transformation and upgrading of equipment and technology, and increasing the deficiency of technology, Jinli Group's innovative vitality in energy saving and environmental protection is reflected in the competition. At the same time, enterprises increase the allocation of industrial chains, by increasing production lines such as sulfuric acid and rotary kilns, so that there is no dead corner in environmental pollution, and the pollution points that can be digested locally will never be transferred. Finally, sulfuric acid and other by-products form a good docking with the downstream chemical industry. The profit growth point of the enterprise is gradually highlighted, and small workshops have a modern assembly line in the process of slow innovation and change.
At the same time, Cheng Quanming is even more thirsty for talents. In order to work out a Jinli people's own smelting road with an open mechanism, Cheng Quanming will not doubt the use of people, give full play to the role of "making the best use of their talents," and let scientific and technological innovation release brand-new kinetic energy. adopt the connotative development of training enterprise technical personnel internally, implement a series of loose policies to the outside, and soon Chief engineer Yang Huafeng. Later, Song Guang, general manager of Jinli heavy Industry, Hu Dongyong, general manager of Hong Kong Jinli Company, and a large number of production and technical personnel and high-end managers joined Jinli one after another. we all regard the enterprise as a "small family" and work together to focus on scientific and technological innovation. Through the talent strategy, enterprises should take ecological environmental protection and green development as the foundation, optimize the innovation chain and strengthen the industrial chain as the direction, and open the curtain of development with a brand-new attitude.
Relying on technological innovation
In fact, Jinli people these achievements are not easy to come by. Since 2006, enterprises have continuously increased investment, playing a group of environmental protection "combination punches" of seeking benefits from science and technology and striving for progress from advanced lead smelting enterprises. In August 2006, the enterprise invested 328 million yuan to build a smelting project with an international advanced level and an annual output of 80,000 tons of electric lead melting pool. The project has the advantages of high efficiency, environmental protection and low investment. In order to overcome the shortage of funds in the process of project construction, Jinli Group broke the usual practice of project construction and implemented the project from back to front. The construction of the 6 square meter blast furnace project started, achieving efficient and accurate docking of all links. Time is the benefit. After 11 months of construction, the bottom blowing furnace project was ignited smoothly in September 2007, and the test run was an one-off success. at that time, the project set a new record in the history of domestic bottom blowing furnace construction.
In this regard, Cheng Quanming explained that choosing advanced technology with high efficiency and environmental protection is an important change in the innovation road of Jinli Group; sink down, let the technology give full play to its potential advantages, and move forward bravely to speed up the pace of high-quality development. it is an important magic weapon for Jinli Group to be stable and far away.
With the rapid construction and completion of the project, Jinli Group has not only stepped onto a new level of production technology, but also played a significant role in improving the ecological environment with the landing production of high-efficiency environmental protection projects. At the same time, the economic benefits are obvious to all. By 2008, the enterprise has achieved an output value of more than 3 billion yuan.
Protecting resources as an essential element
In 2008, Jinli Group turned its attention to the recycling of renewable resources and embarked on the road of green ecological development. The enterprise invested in the construction of 140000 tons of waste battery comprehensive recovery and separation project, the project introduced Italy Anjtek CX battery crushing and separation integrated system, and supporting negative pressure equipment for production. What did Cheng Quanming really think about introducing this advanced technology and implementing the recycling of resources?
He told reporters that Jiyuan is located in the hinterland of the Central Plains, and there are many smelting enterprises around it. With the continuous development of economy and society, high-grade primary resources are becoming more and more scarce. In order to develop continuously and highlight competitive advantages, the development of regeneration and recycling will be the direction, especially in recent years, with the rapid development of the domestic automobile and electric bicycle industry, waste lead-acid batteries that have reached a certain number of years have begun to be phased out and entered the market. He seemed to see that the mountain of waste products urgently needed to apply advanced technology to make efficient use of resources, and when this big problem began to come to his mind, he made up his mind that these waste resources must be allowed to play a key supporting role in economic development.
It turns out that these waste products are full of waste sulfuric acid and some valuable elements. if they are recycled through advanced environmental protection equipment, resource recovery and environmental benefits can be maximized. On the contrary, if they are recovered and dismantled by small workshops and enterprises, not only resources will be wasted, but these heavy metals that have not been exhausted will restrict and damage the ecological environment in the process of stacking or landfill. Based on this, taking responsibility, seizing opportunities, exploring development, Cheng Quanming led scientific and technological personnel to go abroad to travel to the highlands of the world's cutting-edge technology, to study conscientiously, to investigate and exchange, and to dig out the technology and equipment suitable for the enterprise's own reality: in order to protect the green mountains and rivers as soon as possible, benefit the people, and return to the enterprise, they docked the plan, worked continuously, and put the common ideal as a contribution to the defense of the blue sky on the agenda.
Through several years of development, Jinli Group recycling production from scratch, from small to large, three waste battery comprehensive environmental recovery production lines, through theoretical practice and technical engineering and other aspects of continuous docking and innovation, the annual handling capacity of the enterprise has reached 440000 tons. Speaking of three comprehensive environmental recovery production lines for waste storage batteries, Cheng Quanming patiently introduced the whole process of the production process. He said that the enterprise first broke the waste lead-acid battery and leached the waste sulfuric acid. The waste sulfuric acid was purified by Filter to produce pure dilute sulfuric acid, which was then mixed with concentrated sulfuric acid in the sulphuric acid workshop to produce sulfuric acid. Then the next process is carried out to crush the remaining waste batteries, and through wet screening and hydraulic flotation, lead paste, lead grid, ABS resin and other materials are separated, and then lead grid is melted to remove impurities and used to produce alloy lead, while lead paste is melted into crude lead and then refined into refined lead, and finally ABS resin is broken and separated into granulation and packaging. He stressed that closed disposal was implemented in all production processes, resulting in efficient recycling of waste lead-acid batteries in safety and environmental protection.
Prosperity and development live up to its mission
In fact, while building the comprehensive recovery and separation project of waste storage batteries, Jinli Group has begun to skillfully make a fuss on the recovery and utilization of waste water. In Cheng Quanming's view, enterprises are neither coastal nor near the river, and smelting enterprises are just large water users. How to open up a new situation in energy conservation, make water adapt to human society, and at the same time ensure long-term ecological water use in smelters and avoid the exploitation of groundwater. In 2008, Jinli Group shouldered the responsibility and mission and invested more than 2000 million yuan to build a wastewater treatment project to maximize the recycling of wastewater. in 2011, enterprises increased investment and invested more than 20 million yuan to build advanced wastewater treatment facilities to achieve the company's wastewater recycling standards. By 2017, Jinli Group actively responded to the national call to give priority to the use of surface water, invested 5 million yuan to build Kongzhuang Reservoir, introduced Qinhe water into Kongzhuang Reservoir, and used pipeline pressure to transport water to the plant area. finally, the enterprise achieved a new breakthrough in the use of surface water, ensuring the stability of water use in smelting production and other links.
Through environmental protection projects and taking a series of ecological combination roads such as circular development and wastewater treatment, in 2009, Jinli Group planned the layout, extended to depth and expanded to breadth, eliminated 49 square meters of sintering machine production line, and invested 450 million yuan to build a "comprehensive technical renovation project for energy saving and emission reduction". The project adopted Jinli direct smelting method (oxygen bottom blowing smelting-double side blowing direct reduction process). Jinli has become the first production enterprise to successfully apply the "liquid lead slag direct reduction technology", forming a leading benchmarking demonstration effect in the industry.
Cheng Quanming explained that the industrial experimental development and research of this technology was supported by the State Ministry of Science and Technology and a technological innovation project developed by China Enfei Engineering and Technology Co., Ltd. At that time, the reduction furnace of Jinli Group was designed by Enfei. Through the close connection of technical theory and practice, the experiment finally accumulated hundreds of test data, large and small, and formed a common technology patent of Jinli Group and Enfei.
Especially in the days when the project landed and the stove ignited and started up, faced with the technical problems in the new field of side-blowing technology, Jinli people quickly set up a team to tackle key problems without any experience to learn from. Make decisions on furnace conditions, oxygen lance and other problems, make plans, and seek innovation; In order to strive for the normal operation of the furnace, they stayed by the stove, staring at the small links of the changes in the slag melting process, sometimes for 24 hours, and did not dare to slack off at all. They were really sleepy, so they found a place to spread a bag to keep their eyes open. Through the joint efforts of everyone, the innovation of liquid lead slag direct reduction technology fills the technical gap of domestic bottom blowing furnace and matching hot slag direct reduction process.
Cheng Quanming also described the main characteristics of the oxygen bottom blowing smelting-double side blowing direct reduction process. He said that by reacting the liquid lead slag of the bottom blowing furnace with the auxiliary material coke oven gas and crushed slag, the technology can produce crude lead and slag with lead content less than 2%. Compared with the blast furnace, the SO2 emission is only 10% of that of the blast furnace, the waste gas can be reduced by 90%, and the energy consumption is greatly reduced. No sewage is produced, the discharge level of pollutants has been further optimized and improved, and the environmental protection benefit is remarkable. It is estimated that each index is better than the similar technical level at home and abroad, which solves the problem that the sensible heat of lead slag can not be used at high temperature. at the same time, the new technology has remarkable economic benefits because of low investment, good working environment and greatly reduced labor intensity.
Is it accidental to get such a brilliant result? Cheng Quanming told reporters that liberating the productive forces and improving labor productivity is the only way for sustained prosperity and development. In recent years, Jinli Group has always regarded scientific and technological innovation and process improvement as the core of the sustainable development of the enterprise, invested nearly 100 million yuan in scientific research, and trained a team of scientific research personnel. At the same time, in recent years, enterprises have organized science and technology managers to go to Tsinghua University, Zhejiang University, Sun Yat-sen University, Fudan University and other universities for training; by letting employees continue to recharge their studies, on the basis of increasing theoretical learning, combined with practice, to carry out an open and fair competitive employment system, employees have realized the transformation from farmers to workers, and then to technical management personnel, and finally led by technological innovation.
Through common prosperity and development, after the project is produced on the ground, enterprises in the lead smelting industry come to learn from experience, especially those selected according to the actual situation and scale, and finally choose this technology to upgrade the project in the industry showing a multi-faceted blossom situation, not only the industry ushered in a good opportunity for green energy-saving and vigorous development, Jinli Company also tasted the sweetness brought by development.
Cheng Quanming is full of confidence to build a "green Jinli" with the coordination of ecology, production and life, especially the integrated development of diversified operation. In 2012, Jinli Group invested 100 million yuan to build a waste heat power generation project, with an annual utilization of 432000 tons of waste heat steam and an annual power generation of 64.71 million kWh, to achieve an annual energy saving of 22600 tons of standard coal. In recent years, Jinli Company has invested more than 100 million yuan in environmental protection every year, and the intensity of environmental protection has been strengthened, especially through the desulphurization facilities using ionic liquid absorption process and the upgrading of denitrification facilities with ultra-low temperature process. At present, the emission indicators are far lower than the special emission standards and provincial control standards implemented in the city. Make use of the surrounding relocation to implement a comprehensive renovation plan, build Jinli Circular economy Industrial demonstration Park, and provide sufficient space for surrounding enterprises. by 2012, the company's output value has broken through the 10 billion yuan mark for the first time.
The fruits are fruitful and the light is dazzling.
From scratch to power, Jinli Group shines brightly in the non-ferrous industry. At present, Jinli Group has two electrolytic lead production lines, one precious metal smelting production line and three comprehensive recycling production lines of waste storage batteries with an annual capacity of 440000 tons, with an annual output of 300000 tons of electrolytic lead, 10 tons of gold, 1500 tons of silver, 250000 tons of sulfuric acid, 10, 000 tons of matte, 50, 000 tons of secondary zinc oxide, 10, 000 tons of antimony white and 1000 tons of refined bismuth. From Goldlion smelter to the present Jinli Group, the enterprise already has 7 branch plants and 11 subsidiaries, including Jinli Jinhong Company, Jinli Juxin Company, Jinli Jinyou Company and Jinli Logistics Company. Among them, there are two overseas companies, Hong Kong Jinli International Trading Company and Singapore International Trading Company. At the same time, the enterprise has also jointly built three mines in Russia, Inner Mongolia and Qinghai. And newly registered Jinli Gold and Zinc Company in Yuchuan District, Jinli heavy Industry Company in Huling High-tech Zone, Jinli Gold and Silver Company and Yindu Company in Baiyin City, China.
In Cheng Quanming's view, only development is the last word. After many major technological upgrades and diversified development, Jinli Group has made great achievements. The company not only has provincial scientific research centers and professional R & D teams, but also obtained 51 national patents. The direct reduction technology of liquid lead slag side-blown furnace with independent intellectual property rights won the first prize for scientific and technological progress of non-ferrous metals in China and the second prize for national scientific progress, and was appraised as the "international leading level" by the expert committee composed of academicians of the Chinese Academy of Engineering. It is recommended to popularize and apply. Four independently developed scientific and technological achievements, such as lead anode slime treatment, copper scum treatment, recycled lead project and crude antimony production technology, have passed the appraisal of scientific and technological achievements organized by China Nonferrous Metals Industry Association, and have reached the international advanced level as a whole. Among them, the "pure oxygen side-blown melting pool smelting direct smelting regenerated lead process" has reached the international leading level. At the same time, the enterprise also obtained "the first batch of intelligent manufacturing demonstration enterprises in Jiyuan City in 2019", and passed the certification of national integration management system; in 2011, the enterprise passed the certification of lead and zinc access enterprise of the Ministry of Industry and Information Technology for the first time, and the leading products, such as lead ingots, silver ingots and gold ingots are designated as registered brands of the Shanghai Futures Exchange, and silver ingots and lead ingots are designated delivery brands of London LBMA Gold and Silver Market Association and London LME market respectively.
跟随时代发展的步伐,金利集团聚焦关键环节,力争提高质量和成效,“再生资源联盟再生资源富氧熔池熔炼技术创新中心”和“再生资源联盟理事单位”的揭牌成立,在成全明看来,只有自主创新引领行业前沿技术,才有参与了解、研究、探讨、论证和规划行业众多技术领域的话语权;立足长远,以高端智能打造信息化生产为目标,2017年10月19日,金利集团科技信息化研发实验中心落成乔迁,用成全明的话来说,企业有了自己的研发实验中心,人才不仅有了更多用武之地,企业还能从事高质量的基础研究;在熟悉的领域深度挖掘资源,发挥产业互补,合作共赢等优势,基于此,该企业聚鑫公司年处理30万吨废旧蓄电池项目、河南银都新材料有限公司生产的抗项目已经相继投产。
Along the way, after 25 years of development, Jinli people wrote the "legend" on the hot land of Jiyuan Chengliu Town, from the initial matte production line and the small workshop smelter composed of dozens of employees in Nanxun Village. At present, it has grown to have more than 3000 employees, and 80% of the employees are surplus labor force in the surrounding rural areas. Jinli contributes to the employment opportunities of the labor force for the society at the same time. An industrial cluster with the enterprise as the center and the surrounding radiation, which integrates logistics and transportation, catering, real estate and the construction of a new countryside, has everything. Over the past 25 years, the total assets of Jinli Group have increased from zero to 7.3 billion yuan at the end of 2019, the sales income has increased from zero in 1995 to 26.8 billion yuan in 2019, the profit and tax has increased from zero to 918.8 million yuan, and the area has grown from 20 mu to 520 mu now.
Return to the society and never forget the original ideal and ambition
On the basis of improving the quality and efficiency of Synchronize, Jinli people have traveled thousands of miles without forgetting their original ideals and aspirations. In fact, in order to repay this hot land, Jinli Group has actually solved the problems of the masses with practical actions. since 2005, the enterprise has donated more than 30 million yuan in many areas, such as educational aid, poor families, new rural construction, and so on.
In terms of caring for the elderly, Cheng Quanming said that one of the virtues of the Chinese nation, "the elderly, to care for the elderly," is to care for the elderly, have a security for the elderly, and a sense of security and happiness will arise spontaneously. Since 2005, Jinli Group has set up a "Geriatric Association Fund" in Nanxun Village, giving more than 200,000 yuan a year to send warmth and care to people over 60 years old in the village on Double-ninth Day's day.
In terms of the hundred-year plan, education is the foundation, and the assistance of the education fund is to a large extent to improve the cultural quality and ability of the younger generation, which will provide a basic guarantee for future development. in this regard, Jinli Group started with dolls. The enterprise and Trafigura Company jointly donated a total of 2 million yuan to Chengliu Town Primary School and Beixun Primary School. At the same time, more than 200 students in Nanxun Village have received more than 700,000 yuan in the award fund for enrolling college students in Nanxun Village. Since 2012, the company has donated 250000 yuan a year to poor students in Jiyuan No.1 Middle School. At present, it has donated a total of more than 2 million yuan.
In terms of helping to get rid of poverty, in view of the influence of poverty factors such as Dagou River Village and Zhanghe Village in Chengliu Town, the enterprise has conducted in-depth investigation and formulated plans and plans for poor families. In many cases, one person's employment can bring the whole family out of poverty. In this regard, Jinli Group has helped 46 villagers of Zhanghe Village and Dagou River Village to go to the company for employment. The second is to let poor households have work to do, earn money, and make a living. Jinli Group has thought of a lot of ways to not only help rural areas achieve economic benefits, but also enhance benefits through the landscape. By donating 180000 yuan of poverty alleviation funds to Dagou River Village to build a convenient service center, and 300000 yuan of project assistance funds to Zhanghe Village, the enterprise soon began to take the development road of getting rich through hard work under the encouragement of Jinli Company. at present, the trails and tourist attractions along Dagou River Village are being built, and the layout of "Nongjiale" and other related service industries is under way. The villagers smiled happily from ear to ear. "our wish is to build roads, plant watermelons, raise bees, and grow more organic vegetables, so that city people can not only eat delicious mountain eggs, but also live a better life," they said. "
Through help, the lives of the villagers in Dagouhe Village and Zhanghe Village in Chengliu Town have changed. The sky is blue and the clouds are white, the green branches are shady, and the happiness index of the villagers continues to rise. On the way to help, Cheng Quanming never forgets his original ideal and ambition and bears in mind his mission. What is sent to the villagers is not only material poverty alleviation, the most important thing is the ideological change-- hard work to get rich, the goal can be long-term.
In order to win the epidemic prevention and control war in an all-round way, Jinli Group allocated 1 million yuan to help retain 49 villages in the town, donated 100000 yuan for the prevention and control of the epidemic in Luxembourg, and donated a total of 1.3439 million yuan for epidemic prevention and control.
After 25 years of hard work, Cheng Quanming has successively won the honorary titles of "Model worker of Henan Province", "Leader of 30 years of Reform and opening up in Henan Province", "excellent Builder of Socialism with Chinese characteristics in Henan Province", "excellent figure of Honorable Charity and Public Welfare in Henan Province", "the second most beautiful ex-serviceman in Henan Province" and "Advanced individual fighting against COVID-19 epidemic in Henan Province" and other honorary titles.
Now, standing on the starting line of the new era, Jinli Group will increase the in-depth docking of industry-university-research through a new round of technological innovation, and the enterprise is implementing national key R & D program projects. actively promote the Ministry of Science and Technology major special project "solid waste resources" lead-based polymetallic solid waste coordinated strengthening smelting industrialization demonstration project and zinc resources comprehensive utilization project construction, As one of the top ten projects of Jiyuan production-city integration demonstration zone in 2020 and listed as one of the key construction projects of Henan Province in 2020, this project grabs the opportunity of Henan Province to jointly carry out cooperation in this field with Russia in "Belt and Road Initiative". At the same time, the enterprise closely revolves around the field of non-ferrous metal smelting and deep processing, stretches the industrial chain, seeks benefits from scientific and technological innovation through environmental protection, and strides forward to hundreds of billions of yuan enterprises. And forge ahead courageously to the lofty goal of "Centennial Jinli"!
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