Toyota Opens Its First North American Lithium Ion Battery Plant

Published: Nov 12, 2025 18:00
Toyota has officially opened its first North American lithium-ion battery plant in Liberty, North Carolina, with a total investment of $13.9 billion. Initially announced in 2021, the facility is designed to have an annual capacity of 30 GWh, enough to power about 300,000 electric vehicles. Currently, the plant focuses on producing batteries for hybrid vehicles and began supplying Toyota’s Kentucky assembly plant in June, providing batteries for models such as the Camry and RAV4. Three of the planned 14 production lines are already operating. The plant will later produce plug-in hybrid and full EV batteries, including for a new three-row electric SUV expected around 2026–2027. Toyota continues to follow its multi-pathway electrification strategy, arguing that widespread hybrid adoption can deliver greater emission reductions. The company refers to its “1-6-90 rule”, meaning the materials for one BEV battery could produce six PHEV or 90 hybrid batteries. Unlike many U.S. plants that only make battery cells, Toyota’s Liberty facility integrates the entire production process—from cell manufacturing to module assembly and materials processing, explaining its higher investment cost compared to similar-capacity plants.

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